Internship on Designing & Manufacturing of Solar Powered Electric Golf Cart using CATIA (4 Weeks)

Course Content

♦ Introuction to the Course

♦ Basic to Advanced design with CATIA, Design of Vehicle with CATIA

♦ Manufacturing of Electric cum Solar powered vehile

Designing using CATIA:

• Introduction To The Course

• Engg. Drawing-paper, Pencil, Margine, Titelbox, Scaling

• Angle Of Projection Concept, Generation, Symbol

• Types Of Views (Isometric, Diametric, Section View, Trimetric View, Orthographic View).

• GD&T

• Nominal Tolerance & Roughness, Fit

• Tolerance, GD&T Placing, Datum Feature, Section View

• Introduction To The Workspace

• Line, Arc, Circle(Fully-constraint )exercises.

• Mirror, Trim, Extend

• Copy, Move, Rotate...exercises

• Pad, Pocket, Shaft, Groove

• Solid combine, Pad, Pocket, Shaft

• Rib, Slot, Plane Creation, Multi Sec. Solid

• Project Curve, Mirror Feature

• Hole & Sub-option Of Hole

• 3d-pattern Feature, Dress-up Feature

• Drafting, Dimensioning & Symbol.

• Introduction To Drafting View Generation, Dimension Placing

• Assembly Drafting, Balloon Generation, Bill Of Material, Edit Sheet Background

• Assembly(Bottom-up & Top-down

• Kinematics

• Surfacing

• Sheetmetal

• Project And Practice

• Golf Cart Designing & Assembly

• Design On Bike Components

INRODUCTION TO ELECTRIC VEHICLE

• Introduction to EV (history, type, market condition, Indian market condition)

• Major comoponents,how EV works,type of EV

• Batteries,type of batteries, lithium ion battery,lead acid battery

• Motors,type of motors, AC motors

• DC motors, BLDC motors, Hub motors

• Pmsc motors and working

• Induction motors and working

• Motor and battery suitable for golfcart

• DC controller,buck converter

• Controller, AC controller

• Working principle of controller

• Type of battery management system

• Functions of battery management system

• EV charger

• EV charging stations and indian market

• Introductioin to hev(history,type,major component)

• Types of hev in indian market and  their responses

• Type HEV powertrain

• Introduction to fulecell EV

• Type of fulecell EV

• Circuit diagram of electric vehicle

BASIC COMPONENT & VEHICLE DYNAMICS:

• Breaking System 

• Differential And Its Working

• Transmission  System

• Vehicle Dynamic

• Vehicle Geometry

• Calculation For Chassis Stiffness

• Steering Assembly And Joints And Working

• Suspension System

• Vehicle Packing

• Simulation And Analysis Of Full Vehicle 

MANUFACTURING OF GOLF CART

• Metal cutting of chassis of golfcart

• Welding of chassis of golf cart

• Polishing of chassis, powder coating

• Painting of chassis

• Moulding of glass fiber of EV body parts

• Polishing painting of fiber parts

• Cutting of Sheetmetal

• Welding of Sheetmetal to the chassis frame

• Cutting and welding of body frame

• Cutting of  roof Sheetmetal, punching bending of sheet metal

• Polishing and painting of roof top

• Assembling of rear differential

• Assembling of motor, leaf spring

• Assembling of front axial

• Assembling of wheel

• Assembling of breaking system

• Welding of sit frame, battery housing

• Assembling of moulded fiber body part

• Rooftop mounting, and body mounting

• Steering mounting with the front axial

• Wiring harness ,connection of motor ,battery and controller

• Light key indicator and other electronic connection

• Testing and modification and mating stickering final polishing

• Complete testing of golfcart and running

SOLAR PANEL FITMENT & TESTING:

• Learning about Solar Panels and Types

• Making the frame for solar panel & fitment of Solar panels

• Checking the Voltage 

• Connecting the panels with a controller 

• Connection of Solar Connection to EV systems for charging

• Testing of the Vehicle

Admission Details

→ Total 50 Seats Per batch

→ Students need to pay the course fees and fill the registration form to enroll themself. 

→ Go to the enrolment section to register for the program. 

→ After completion of all the processes, students will receive an intimation from our team regarding their batch details. 

→ 10% OFF on course fees for 5 students enrolling together. Contact us for the Payment link.

Faq'S

​​​​​​​FAQs:

→ Duration of class: Offline Courses Upto 2:00 hours Daily . The class notes will be shared after the  session . So in case, anyone misses a class can always assess the notes. 

→ Useful For: Building a great profile for Higher Study & Core sector job

→ LOR- Yes students can get an opportunity to have LOR certificate

→ Students or Professional: Both can enroll for course

→ Discount: Special Discount is provided for group of 5 or more than 5 students

→ Special batch Commencement: For a group of 20 students from the same college can get an arrangement for special batch as per their convenience.  

→ Certificates: Participants will get a completion certificate from ASDC, Skill India & Skyy Rider

→ Project Certificate: Yes students will get a project certificate after the course